Triumph Toledo brake master cylinder

This table from the  Girling applications catalogue shows that the RHD Toledo was fitted with master cylinder 64066137 between January and April 1971, and 64066252 from May 1971 onwards.

Curiously this chart from the Girling parts index shows that 64066137 is 0.7″ bore whilst 64066252 is 5/8″ bore whilst the wheel cylinders remained the same. My September ’71 car actually came with a 0.7″ bore master cylinder, which according to that chart, should have been 5/8″ by that time.

Triumph Toledo number plate lights

The Toledo’s original number plate lights use the Lucas L550, which was apparently fitted to quite a few classics. After nearly 50 years they weren’t working very well; if I jiggled one of the lamps it came on for a few seconds, the other didn’t want to work at all. I tried to disassemble it to clean the contacts but rapidly gave up, after finding that removing the circlip wasn’t helping a great deal.My half-hearted attempts at repairing them failed; I didn’t have a huge amount of confidence in them, anyway.

The original Lucas L550 fittings.

The terminals inside were very corroded and apparently didn’t even work very well even when the car was last on the road in the early 80s, given the aluminium foil I discovered which had been inserted to try and improve the electrical contact between the lamp and the lamp holder.

These Lucas fittings seem to be no longer available, but Rimmer Bros stock a similar fitting. The problem is that one of the connectors is a spade rather than bullet connector, but some Halfords solder-on bullet connectors soon resolved this. The new fittings come with a new glass element and piece of chrome, but I intend to use the originals.

I used Halfords 233 4W lamps and HEF 100 bullet connectors. It was pretty simple to solder the new bullet connectors on by first of all tinning the wire, then holding the wire in a clamp, and filling the top and bottom of the connector using solder.

The newly soldered bullet connectors then fitted perfectly into the original loom, and we have working lights again! Having already fixed the rear lights and front sidelight that wasn’t working, that means all the lights on the car are finally working again.

Triumph Toledo battery and fuse box

I bought a 15-type Lucas battery. The original connector requires the positive terminal to be screwed directly into the terminal, something which I’ve never seen before. The battery did not have a suitable hole in the terminal, so I drilled a pilot hole. I’m aware this arrangement has some disadvantages like making it hard to jump start the car, but I’d like to keep it original so I’ll run with it for now.

I purchased a Screw – Battery Lead to Terminal 50552A from Rimmer Bros.

The electrics had never been tested since the car was reassembled; with trepidation I connected the battery terminals for the first time. Thankfully there was no fire, or even smoke, but there was some faults – the ignition and oil pressure lights were on even with the key out of the ignition. I noted that the horn and interior lights weren’t working, and these are on the same fuse.

Some studying of the circuit diagram showed that the fuse box was wired wrongly. This is wrong!

This is correct, the brown and white wires are on the battery side.